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+86 -13559234186Shuttering systems or magnetic formwork are used for the production of precast concrete structures. The adapters with the shuttering magnets are placed on the points of the magnetic formwork fixation. When concrete is set, a formwork is demoulded by removing equipment. Some shuttering magnet systems are equipped with adaptors for magnetic formwork fixation. A formwork differs by its stiffness – a flexible shuttering board is used for round parts, and a rigid shuttering board is used for standard structures. We can produce formwork magnets (precast concrete Magnetic board) with the same quality as Ratec, Vollert, and Weckenmann, please contact us to get the latest technical information.
Item No :
Precast Concrete Magnetic FormworkOrder(MOQ) :
1Product Origin :
ChinaLead Time :
7-10days
What is a Formwork Magnet System?
Magnetic formwork systems help workers in the reinforced concrete industry do their jobs better, more comfortable, and safer. The prefabricated construction industry is on the steady incline. Magnetic products like shuttering systems and ferrule insert magnets are used to mount inserts to a steel form with magnets, instead of drilling holes. These unique systems have changed the production of precast concrete components. The magnets can be directly embedded in the formwork, making them more convenient, more efficient, and more stable.
Using the intense adhesive force from the magnetic block, the formwork remains in close contact with the template, allowing whichever formwork system that needs to be fixed, to stay put. Because the steel formwork and magnetic blocks are united, no movement will occur. Even the slightest movement can cause the formwork system to deform.
Magnetic Formwork System are simple. They don’t require much of a learning curve, and they’ve helped to make the prefabricated construction industry environment safer and more stable. With the matching pry bar, the formwork magnet can be picked up, and the steel formwork can be easily removed from the template. Since the magnets are located inside the steel formwork groove, concrete residue or other dirt will not cause damage to the formwork system.
General Specifications of Formwork Magnet System:
Regular Length: 1m, 2m, 3m, 3.5m,4m
Regular Height: 60mm, 70mm, 80mm, 90mm, 100mm, 120mm, 150mm,200m etc.
Note:We can produce various styles of side molds which can be customized according to drawings.
Regular styles in stock.
Formwork Height<100mm |
Formwork Length |
Magnet Block Quantity |
1m |
2x450kg |
|
2m |
2x900kg |
|
3m |
3x900kg |
|
3.5m |
3x900kg |
|
Formwork Height>100mm |
1m |
2x1600/1800/2100kg |
2m |
2x1600/1800/2100kg |
|
3m |
3x1600/1800/2100kg |
Kind of Formwork Magnet:
Formwork Magnet Material and Treatment process:
l Q235A Carbon Steel, Blackening Treatment
Generally,Q235A carbon steel is better than stainless steel,cause its magnetic flux and low cost. The antirust treatment of the iron sheet is usually process by blackening. Blackening is a common method of chemical surface treatment. The principle is to create an oxide film on the metal surface to isolate the air and achieve the purpose of rust prevention.
l Q235A Carbon Steel, Polished Treatment
Some customers are concerned that the oxide layer on the exterior will have an effect on the cement surface, o polished treatment is adopted.
l Aluminum Alloy
The aluminum alloy formwork magnet is composed of an aluminum alloy formwork and embedded magnet blocks. Due to the special processing technology, the aluminum alloy formwork has high strength, and the deformation rate is small compared to the formwork of steel or stainless steel. Product consistency and stability. The weight of the formwork is greatly reduced, which is conducive to production operations.
l Stainless Steel
The stainless-steel formwork magnet is composed of a stainless-steel formwork and an embedded magnet block, which is light in weight and convenient for the operation of the mechanical arm.
Magnetic Formwork Processing:
What sets us apart from our competitors are our ideal magnetic solution, excellent quality, and great service. With a testing laboratory equipped with state-of-the-art measuring and testing devices, our QC dept. ensures ongoing development and maintenance of high-quality standards and guarantees full compliance with customer requirements and all applicable regulations. (production equipment and process as below)
From the production of parts to the final product, the side mold requires 6-7 steps. (The specific production process depends on different equipment capabilities). To assure the quality, we would conduct strict quality checks under the industry standard. A special quality inspector is responsible for inspecting each process.
Past Project of Magnetic Formwork:
With the rise of prefabricated buildings on a global scale, our products also play a non-negligible role in certain projects. Just this year, our side shutter technology combined with our customers' construction techniques in the France customers, making contribution to the local prefabricated building infrastructure.
Below shows the product list for the France project:
Past Product List
SHUTTERING WITH MAGNETS |
Coating |
Material |
QTY |
120H*120W*3000L - 3 MAGNETS (1800KGS) |
Blackening |
Stainless steel |
76 |
120H*120W*2000L - 2 MAGNETS (1800KGS) |
Blackening |
Stainless steel |
96 |
120H*120W*1000L - 2 MAGNETS (1800KGS) |
Blackening |
Stainless steel |
50 |
100H*120W*3000L - 3 MAGNETS (900KGS) |
Blackening |
Stainless steel |
20 |
100H*120W*2000L - 2 MAGNETS (900KGS) |
Blackening |
Stainless steel |
20 |
100H*120W*100L - 2 MAGNETS (900KGS) |
Blackening |
Stainless steel |
15 |
70H*70W*3000L - 3 MAGNETS (900KGS) |
Blackening |
Stainless steel |
128 |
70H*70W*2000L - 2 MAGNETS (900KGS) |
Blackening |
Stainless steel |
96 |
70H*70W*1000L - 2 MAGNETS (900KGS) |
Blackening |
Stainless steel |
30 |
Total |
531 |
French customer's Magnetic Formwork drawing:
Package of Formwork Magnet :
Anti-Rust Protection & Bottom Structure
Inner Package &Wooden Case Package
Formwork magnetic is suitable for positioning and fixing formwork side forms on steel casting beds in the field of precast component production, such as precast concrete interior/exterior wall panels, stairs, and balconies, and is suitable for most molds, such as steel formwork, aluminum formwork, wood formwork, and plywood mold. Compared with traditional bolting or welding on steel workbenches, it plays a new key role, especially for tiltable workbenches, with higher productivity and simpler prefabricated production operation methods.
How to Buy Precast Concrete Magnetic Formwork Side Mold?
1.Offer a Technical drawing of the Precast Concrete Magnetic Formwork, We will produce the magnetic formwork as per your drawing.
2. If no drawing, please choose the items for U-profile Mags wing Shuttering Magnetic System.
3. We specially design for you:
①Tell us the height of the precast concrete elements
②Adapt to Robot Arm / Gantry System? Or Operate by manual?
③If the robot system, how to distinguish the shuttering formwork, by holes or by the bottom?
④If by the bottom, what pressing strength do you need? For reference, Need Press strength of 35KG for LSC-900 and 100KG for LSC-1800 and LSC-2100.
⑤Any the requirement for the shuttering formwork stacking, like below?
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