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Precast Concrete Magnetic Formwork
Precast Concrete Magnetic Formwork
Precast Concrete Magnetic Formwork
Precast Concrete Magnetic Formwork

Precast Concrete Magnetic Formwork

Shuttering systems or magnetic formwork are used for the production of precast concrete structures. The adapters with the shuttering magnets are placed on the points of the magnetic formwork fixation. When concrete is set, a formwork is demoulded by removing equipment. Some shuttering magnet systems are equipped with adaptors for magnetic formwork fixation. A formwork differs by its stiffness – a flexible shuttering board is used for round parts, and a rigid shuttering board is used for standard structures. We can produce formwork magnets (precast concrete Magnetic board) with the same quality as Ratec, Vollert, and Weckenmann, please contact us to get the latest technical information.

  • Item No :

    Precast Concrete Magnetic Formwork
  • Order(MOQ) :

    1
  • Product Origin :

    China
  • Lead Time :

    7-10days

 

What is a Formwork Magnet System?

Magnetic formwork systems help workers in the reinforced concrete industry do their jobs better, more comfortable, and safer. The prefabricated construction industry is on the steady incline. Magnetic products like shuttering systems and ferrule insert magnets are used to mount inserts to a steel form with magnets, instead of drilling holes. These unique systems have changed the production of precast concrete components. The magnets can be directly embedded in the formwork, making them more convenient, more efficient, and more stable.

Using the intense adhesive force from the magnetic block, the formwork remains in close contact with the template, allowing whichever formwork system that needs to be fixed, to stay put. Because the steel formwork and magnetic blocks are united, no movement will occur. Even the slightest movement can cause the formwork system to deform.

Magnetic Formwork System are simple. They don’t require much of a learning curve, and they’ve helped to make the prefabricated construction industry environment safer and more stable. With the matching pry bar, the formwork magnet can be picked up, and the steel formwork can be easily removed from the template. Since the magnets are located inside the steel formwork groove, concrete residue or other dirt will not cause damage to the formwork system.

Precast Concrete Magnetic Formwork

General Specifications of Formwork Magnet System:

General Specifications of Formwork Magnet System

 

Regular Length: 1m, 2m, 3m, 3.5m,4m

Regular Height: 60mm, 70mm, 80mm, 90mm, 100mm, 120mm, 150mm,200m etc.

Note:We can produce various styles of side molds which can be customized according to drawings.

Regular styles in stock.

Formwork Height<100mm

Formwork Length

Magnet Block Quantity

1m

2x450kg

2m

2x900kg

3m

3x900kg

3.5m

3x900kg

Formwork Height>100mm

1m

2x1600/1800/2100kg

2m

2x1600/1800/2100kg

3m

3x1600/1800/2100kg

 

Kind of Formwork Magnet:

Kind of Formwork Magnet

 

Formwork Magnet Material and Treatment process:

Q235A Carbon Steel, Blackening Treatment

GenerallyQ235A carbon steel is better than stainless steelcause its magnetic flux and low cost. The antirust treatment of the iron sheet is usually process by blackening.  Blackening is a common method of chemical surface treatment. The principle is to create an oxide film on the metal surface to isolate the air and achieve the purpose of rust prevention.

Formwork Magnet Material

 

Q235A Carbon Steel, Polished Treatment

Some customers are concerned that the oxide layer on the exterior will have an effect on the cement surface, o polished treatment is adopted.

Formwork Magnet Material

 

Aluminum Alloy

The aluminum alloy formwork magnet is composed of an aluminum alloy formwork and embedded magnet blocks. Due to the special processing technology, the aluminum alloy formwork has high strength, and the deformation rate is small compared to the formwork of steel or stainless steel. Product consistency and stability. The weight of the formwork is greatly reduced, which is conducive to production operations.

Formwork Magnet Material

 

Stainless Steel

The stainless-steel formwork magnet is composed of a stainless-steel formwork and an embedded magnet block, which is light in weight and convenient for the operation of the mechanical arm.

Formwork Magnet Material

 

Magnetic Formwork Processing:

What sets us apart from our competitors are our ideal magnetic solution, excellent quality, and great service. With a testing laboratory equipped with state-of-the-art measuring and testing devices, our QC dept. ensures ongoing development and maintenance of high-quality standards and guarantees full compliance with customer requirements and all applicable regulations. (production equipment and process as below)
From the production of parts to the final product, the side mold requires 6-7 steps. (The specific production process depends on different equipment capabilities). To assure the quality, we would conduct strict quality checks under the industry standard. A special quality inspector is responsible for inspecting each process.

Magnetic Formwork Processing

Past Project of Magnetic Formwork:

With the rise of prefabricated buildings on a global scale, our products also play a non-negligible role in certain projects. Just this year, our side shutter technology combined with our customers' construction techniques in the France customers, making contribution to the local prefabricated building infrastructure.

Below shows the product list for the France project:

Past Product List

SHUTTERING WITH MAGNETS

Coating

Material

QTY

120H*120W*3000L - 3 MAGNETS (1800KGS)

Blackening

Stainless steel

76

120H*120W*2000L - 2 MAGNETS (1800KGS)

Blackening

Stainless steel

96

120H*120W*1000L - 2 MAGNETS (1800KGS)

Blackening

Stainless steel

50

100H*120W*3000L - 3 MAGNETS (900KGS)

Blackening

Stainless steel

20

100H*120W*2000L - 2 MAGNETS (900KGS)

Blackening

Stainless steel

20

100H*120W*100L - 2 MAGNETS (900KGS)

Blackening

Stainless steel

15

70H*70W*3000L - 3 MAGNETS (900KGS)

Blackening

Stainless steel

128

70H*70W*2000L - 2 MAGNETS (900KGS)

Blackening

Stainless steel

96

70H*70W*1000L - 2 MAGNETS (900KGS)

Blackening

Stainless steel

30

Total

531

 

French customer's Magnetic Formwork drawing:

French customer's Magnetic Formwork drawing:

French customer's Magnetic Formwork drawing:

 

Package of Formwork Magnet :

 

                                     Anti-Rust Protection & Bottom Structure

Package of Formwork Magnet

 

                                                                                        Inner Package &Wooden Case Package

Package of Magnetic Formwork

 

Usage of Formwork Magnet:

Formwork magnetic is suitable for positioning and fixing formwork side forms on steel casting beds in the field of precast component production, such as precast concrete interior/exterior wall panels, stairs, and balconies, and is suitable for most molds, such as steel formwork, aluminum formwork, wood formwork, and plywood mold. Compared with traditional bolting or welding on steel workbenches, it plays a new key role, especially for tiltable workbenches, with higher productivity and simpler prefabricated production operation methods.

Usage of Formwork Magnet

How to Buy Precast Concrete Magnetic Formwork Side Mold?

1.Offer a Technical drawing of the Precast Concrete Magnetic Formwork, We will produce the magnetic formwork as per your drawing.

2. If no drawing, please choose the items for U-profile Mags wing Shuttering Magnetic System.

3. We specially design for you:

①Tell us the height of the precast concrete elements

②Adapt to Robot Arm / Gantry System? Or Operate by manual?

How to Buy Precast Concrete Magnetic Formwork Side Mold

 

③If the robot system, how to distinguish the shuttering formwork, by holes or by the bottom?

How to Buy Precast Concrete Magnetic Formwork Side Mold

 

④If by the bottom, what pressing strength do you need? For reference, Need Press strength of 35KG for LSC-900 and 100KG for LSC-1800 and LSC-2100.

⑤Any the requirement for the shuttering formwork stacking, like below?

How to Buy Precast Concrete Magnetic Formwork Side Mold

 

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