banner

How to install a magnetic separator into an existing piping system?

Jun 13, 2025

To install a magnetic separator into an existing piping system, it is necessary to operate based on the specific type of equipment and the conditions of the piping. Below are some general installation steps and considerations:

Application image of install a magnetic separator into an existing piping system

 1. **Selecting the Appropriate Installation Location**

- The magnetic separator should be installed at a key location before the liquid enters the processing equipment, such as at the inlet of a pump or upstream in the piping, to ensure that metal impurities are removed before the liquid enters subsequent equipment.

- If the separator is to be installed in a vertical pipe, ensure that the direction of liquid flow is consistent with the design direction of the magnetic separator.

 2. **Installation Methods**

- **Flange Connection**: Many magnetic separators come with flange interfaces, which can be directly connected to the existing piping via flanges.

- **Clamp Connection**: For smaller or lightweight magnetic separators, clamps can be used for quick installation.

- **Threaded Connection**: Some equipment provides threaded interfaces, suitable for smaller piping systems.

3. **Preparation Before Installation**

- Ensure that the piping system is clean and free of residual impurities.

- If there is pressure in the piping, depressurize it first to avoid liquid splashing during installation.

- Check whether the inlet and outlet of the magnetic separator match the piping interfaces. If they do not match, use a reducing coupling for conversion.

 4. **Installation Process**

- **Horizontal Installation**: If conditions permit, install the magnetic separator horizontally to ensure that the liquid passes through the separator evenly.

- **Reserve Space**: Leave sufficient space above the equipment for regular cleaning and maintenance.

- **Secure the Equipment**: Use bolts or other fastening devices to firmly install the magnetic separator onto the piping.

 5. **Electrical and Auxiliary Connections**

- If the magnetic separator requires power or compressed air, ensure that the relevant piping and cables are correctly connected.

- For equipment that requires cooling, ensure that the cooling system (such as insulating oil or cooling water) is properly installed.

 6. **Commissioning and Inspection**

- After installation, conduct a trial run to check whether the liquid can pass through the separator smoothly.

- Check for any leaks or gas leaks in the equipment to ensure that all connections are well-sealed.

- Regularly inspect the effectiveness of the magnetic separator's adsorption and clean the metal impurities that have been adsorbed.

7. **Precautions**

- Avoid applying excessive impact or vibration to the equipment during installation.

- Before performing any maintenance or cleaning work, be sure to cut off the power supply and liquid supply.

- If the equipment is not used for a long period, clean the interior to prevent the accumulation of impurities.

 

By following these steps, you can ensure that the magnetic separator is successfully integrated into the existing piping system, thereby effectively enhancing the safety and efficiency of liquid food processing.

Leave A Message

Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Submit
Contact us #
+86 -13559234186

Our hours

Mon 11/21 - Wed 11/23: 9 AM - 8 PM
Thu 11/24: closed - Happy Thanksgiving!
Fri 11/25: 8 AM - 10 PM
Sat 11/26 - Sun 11/27: 10 AM - 9 PM
(all hours are Eastern Time)

Home

Products

whatsApp

contact